Manufacturing
Over 50 Years Extrusion Experience
Our manufacturing facilities in Victoria, Queensland and Western Australia utilise advanced extrusion technology and a range of in-line production solutions.
Since 1970, Foster Plastics Industries has been committed to innovation and excellence which is reflected in our comprehensive range of manufacturing capabilities.
We offer flexible, rigid and co-extrusion processes and produce our products from a range of materials and colours. Inline processing (e.g. cutting, printing etc) and secondary operations (e.g. custom packaging etc) enable us to customise products as required.
We pride ourselves on making high-quality products tailored to meet the unique needs of our clients across a variety of different industries.
EXTRUSION
MANUFACTURING FLEXIBLE, RIGID, CO-EXTRUSION & TRI-EXTRUSION
- Flexible Profile Extrusion
- Rigid Profile Extrusion
- Coextrusion Capabilities (incl. multiple materials, hardnesses and colours)
- Large and Small Profiles
- High and Low Volume Production Batches
- Urgent Production Runs
MATERIALS
COMPOUNDS & ENGINEERING PLASTICS
- Rigid PVC – Polyvinyl Chloride
- Flexible PVC – Polyvinyl Chloride
- ABS – Acrylonitrile Butadiene Styrene
- HDPE – High Density Polyethylene
- PP – Polypropylene
- TPU – Thermoplastic Polyurethane
- TPE – Thermoplastic Elastomers
- TPV – Thermoplastic Vulcanizate (Santoprene)
- Custom Compounds
SECONDARY OPERATIONS
INLINE PROCESSING & CUSTOM PACKAGING SOLUTIONS
- Cutting
- Punching
- Notching
- Drilling
- Barcoding
- Printing
- Kitting
- Adhesive Tape
- Laminating
- Specialised Assembly
- Custom Packaging
- Custom Labels
Frequently Asked Questions
What is plastic extrusion?
Plastic extrusion is a manufacturing process used to create continuous profiles or shapes by melting plastic material and forcing it through a custom-designed die. This process produces items like pipes, tubing, weatherstripping, and complex profiles for industries such as construction, automotive, and retail. Extrusion is highly versatile and cost-effective, allowing for custom designs with consistent quality over long production runs. If you’re interested in learning more or discussing a specific project, feel free to contact us!
How does plastic extrusion work?
Plastic extrusion works by feeding raw plastic material, often in the form of pellets or granules, into an extruder. The material is heated until it melts, and then it’s pushed through a custom-shaped die that gives the plastic its desired profile. As it exits the die, the plastic is quickly cooled and hardened to maintain its shape. This process allows for continuous production of uniform profiles and is ideal for creating custom shapes in a variety of applications, from building materials to automotive parts.
How long does the manufacturing process take?
Lead times vary depending on the complexity of the project, but typically range from 10 to 15 working days. Contact our team if you require an urgent order.
What are the benefits of plastic extrusion over other methods?
Plastic extrusion offers a cost-effective way to produce continuous profiles with consistent cross-sections. It allows for greater flexibility in design, minimal waste, and the ability to use recyclable materials.
Can you handle both large and small production runs?
Yes, we can accommodate both small and large production runs, offering flexibility to meet the varying needs of our customers.
Do you offer custom packaging for my order?
Yes, we offer a range of custom packaging solutions to meet your specific needs. Whether you require branded packaging, specific dimensions, or protective materials for safe transportation, we’re here to help. Simply discuss your requirements with our team, and we’ll work with you to design a packaging solution that aligns with your brand and ensures your products arrive in perfect condition.
